Cubings

Cubings represent measurement devices with a precise milled surrounding simulation of the part or assembly to be controlled. The part orientation is usually the same as in the real vehicle. The parts are inspected mainly visually and functionally. Cubings, however, can be equipped with any measuring instruments like general checking fixtures. The structural components are usually movable to allow a CMM part measurement as well. The main base is steel welded, with an aluminium casting or aluminium mounted structure. Shaped segments are made from aluminium as well.

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Checking and CMM Fixtures

Checking fixtures are used for a complete dimensional and positional check in the manufacturing process. The base is usually an aluminium board with steel parts, equipped with centering elements and fixations to enable part positioning in space according to the RPS coordinates. Measurement devices: dial indicators, rulers, GO/NOGO calibres, feeler gauges, sensors etc. The shaped body can be made from aluminium, resin, or other special materials.

CMM fixtures are used to position the part or assembly in space according to the RPS coordinates. Metrological departments of our customers use them for measurement on their own 3D measuring machines (CMM).

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Assembly Fixtures

Assembly fixtures are used for completion of parts into assemblies. They can be equipped with pneumatic or electrical elements, if required. These devices may be used in production lines or as separate workplaces. They can be equipped with elements for presence checking of individual components, white the assembly may be performed as Poka Yoke. That means monitoring of each operation implementation and prevention of a wrong or non-functional assembly.

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Laser Checking Fixtures

Laser checking fixtures are used to detect the value of deviation from the nominal (CAD data) by optical sensors. Accuracy of this solution is equal or even better than the one of a mechanical contact of common dial indicators - depending on the type of the sensor used. Currently, we can replace all surface surface and trimmings measurements, which are usually applied to standard checking fixtures, with laser measurement solutions. Fixtures are available in two versions: with sensors in fixed positions or with a system with a manually movable sensor locked to the measuring points.  Advantage of the fixed position solution is in the immediate evaluation; moreover, there is no demand concerning special employee skills. 

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These products are already very close to 100% measurements of all parts with immediate data collection, display and evaluating in a customer's superior quality system. A specific implementation of this transmission is discussed individually with a particular customer. Controlled figures may not be only dimensions but also weight, colour or others.
All sensors are calibrated by certified metrology institute.

Main advantages of this solution:

  • human mistakes elimination
  • touch-less - especially at some MP on thin plastic parts (mechanical probe touch can affect measurement)
  • acceleration of the measurement
  • electronic transfer of the results into superior quality systems
  • possibility of a measurement delay after the part insertion or an automatic multiple measurement sequence (useful for tracking of shrinkage during the cooling of plastic mouldings)

Using of this measurement system may therefore provide significant cost-savings, as well as huger output volumes and a better quality measurement.

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Others

We also offer independent designing, 3D measurement or manufacturing according to customer's requirements, depending on our actual capacity. All within our technological potential.